Cheminsight Solutions
Contact Now
Turnkey Plants

Complete plants, one accountable partner

Process plants engineered, supplied and commissioned end to end - from the process basis and equipment design through erection, start-up and performance guarantee.

Contact Now Our Projects
Plant systems

Our turnkey plants

Designed, supplied and commissioned as complete units - modular for smaller capacities, site-erected for large.

Distillation columns engineered and supplied by Cheminsight
Separation, purification & recovery

Distillation System

Advanced distillation systems for efficient separation, purification, concentration and recovery of liquid mixtures. Engineered to your specific process requirement and available as modular units for smaller capacities or site-erected plants for medium and large duty - delivering high performance, energy efficiency and reliable operation across the chemical process industries.

Request a quote

Technical data

  • TypeBatch distillation / Continuous distillation
  • Operating pressureAtmospheric to full vacuum / up to 10 bar (g)
  • Design temperature−20°C to +400°C
  • Capacity10 TPD to 1500 TPD, customisable
  • Column typePacked column / Tray column / Structured packing
  • Heating systemSteam / Thermic fluid / Electric heater
  • Condensation systemWater-cooled / Air-cooled
  • InstrumentationPressure, temperature, flow, level & vacuum monitoring
  • AutomationPLC / DCS with SCADA & HMI integration

Applications

  • Glycol distillation
  • Solvent recovery
  • Chemical purification
  • Pharmaceutical processing
  • Specialty & fine chemicals
  • Aroma & fragrance chemicals
  • Vacuum distillation
  • Waste solvent recycling

Material of construction

  • Columns & equipmentSS304, SS316, SS316L, carbon steel, duplex SS, Hastelloy
  • PipingSS / CS / Alloy steel
  • Structural frameCarbon steel / Stainless steel
  • Valves & fittingsSS / CS / Alloy steel
  • InstrumentationYokogawa, Siemens, ABB, Emerson, Endress+Hauser
Resin manufacturing plant engineered by Cheminsight
Batch & semi-batch polymerization

Resin Plant

Resin plants built for batch and semi-batch operation, giving precise control over heat transfer, reaction and flow for efficient production of alkyd, epoxy, polyester, acrylic, phenolic and other resins.

Request a quote

Technical data

  • TypeComplete resin manufacturing unit - reactor, condenser, column, receiver, pumps and piping
  • Capacity100 to 50,000 litres, customisable
  • PressureVacuum to 10 bar (g)
  • TemperatureUp to 300°C
  • AgitationAnchor, paddle, turbine or custom impellers
  • DriveMechanical seal or stuffing box with inline gearbox
  • Heating / coolingThermic fluid, steam, water, hot oil or electric
  • ProcessBatch / semi-batch resin polymerization
  • TestingHydrotest, RT, DPT, UT, hardness testing

Material of construction

  • Reactor, jacket & limpetSS316 / SS316L, duplex & super duplex stainless steel, Hastelloy C22 / C276, Inconel
  • Agitator & shaftSS316 / Duplex steel / Alloy material
  • Condenser, column & receiverSS304 / SS316 / Carbon steel / MS
  • Seals & gasketsPTFE / Graphite / Metallic gaskets
  • Valves & accessoriesSS304 / SS316 / MS powder coated
  • Internal finishMatt finish / Mirror finish / Acid pickling & passivation

Key features

  • Robust construction for reliable performance in resin production
  • Accurate temperature and vacuum control for efficient polymerization
  • Heavy-duty agitation that handles high-viscosity resins
  • Integrated condenser, receiver and column for efficient recovery
  • Materials selected for optimal chemical compatibility
  • Compliant with ASME, GMP and other global standards
  • Optional automation for precise monitoring and process control

Our Proven Process

Transparent, documented methodology from concept to commissioning.

1

Discovery

Understand your challenges, drivers and objectives.

2

Concept

Develop the process route and preliminary design.

3

Engineering

Detailed multidiscipline design and specifications.

4

Procurement

Equipment selection and vendor management.

5

Execution

Construction supervision and quality assurance.

6

Commissioning

Start-up support and performance verification.

Planning a new plant?

Send us your process requirement and we’ll come back with a route, a scope and an indicative budget.

Contact Now View Projects
Email us LinkedIn Careers